This isolated current measurement reference design uses external shunts, reinforced isolation amplifiers and isolated power supply. The shunt voltage is limited to 25-mV max. This reduces power dissipation in the shunt to enable a high-current measurement range up to 200 A. Shunt voltage is amplified by an instrumentation amplifier configuration with a gain of 10 to match the input range of the isolation amplifier for better signal-to-noise ratio. The output of the isolation amplifier is level shifted and scaled to fit the input range of 3.3-V ADCs. This design uses a free running transformer driver operating at 410 kHz for generating isolated supply voltage in a small form factor to power the high voltage side of the circuit.
Features
- Shunt-based 200-A peak current measurement with reinforced isolation
- Limiting shunt voltage to 25 mV reduces power dissipation
- High-side current sense circuit with high common-mode voltage of 1500-Vpeak, supporting up to 690-V AC mains powered drives
- Calibrated AC accuracy of <1% across temperatures of -25oC to 85oC
- Can interface directly with differential or single-ended ADC
- Small form-factor push pull-based isolated power supply to power high-side circuit